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Vulcanizator

Source: Yangzhou jingzhuo experimental Machinery Factory Time of publication: Release time: August 18, 2013 Reading times: 789 times

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Jz-6029 type Vulcanizator

1、 Overview
??? Vulcanizator It is a new generation of mechatronics products launched by our factory. It is mainly composed of host, temperature measurement, temperature control, sensor, computer data acquisition, printer and electrical interlock. The temperature measurement and control circuit is composed of self-adaptive high-precision PID temperature controller, dead state relay, platinum resistance and heater. It can automatically track the changes of external power grid and ambient temperature, automatically and real-time modify PID parameters, so as to achieve the purpose of fast and accurate temperature control. With the strong support of computer database and related software, the data acquisition system stores all the measured data and optimizes the parameters. According to the optimization scheme, all data can be sorted to find out the best vulcanization parameters. In addition to real-time printing vulcanization curve, it can also display and print any previous vulcanization curve and parameters on the display, and modify the test time arbitrarily during the test.   
book Vulcanizator The mouse button on the computer has the same function as the button on the host panel to facilitate the user's operation. The software interface of the computer is very friendly and easy to use. Users can accurately measure scorch time, positive vulcanization time, vulcanization index, maximum and minimum torque, etc. it is the most ideal equipment for rubber industry to control rubber quality, fast inspection and basic rubber research. (Tsinghua Tongfang brand computer, 19 inch LCD)
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2 Vulcanizator Main technical specifications
2.1 temperature control range: 0 ~ 200 ℃
2.2 heating time: ≤ 10 min
2.3 phantom temperature fluctuation: ≤± 0.1 ℃%
2.4 torque range: 0-20 N.M
2.5 swing frequency: 1.7 Hz (100 r.min ‐ 1)
2.6 swing amplitude: ± 0.5 °± 1 °
2.7 cavity structure: Monsanto form
2.9 report contents: ml, MH, TS1, TS2, T10, T30, T50, T70, T90, vulcanization curve and temperature curve
2.10 executive standard: astmd5289-95 iso6502:1991 GB / t16584-1996
220 V power supply voltage: 10 ± 2
2.12 external dimensions: (length ? width ? height) 680mm ? 650 mm ? 1100 mm
2.13 net weight 230kg

Vulcanizator How it works

There is a rotor in the working chamber (die) which continuously swings at a small angle (3) at a certain frequency (1.70.1hz). At a certain temperature and pressure, the vulcanization degree and modulus of the compound surrounding the rotor gradually increase, resulting in a proportional increase in the swing torque of the rotor. The change of torque value is sent to the recorder through the sensor field inside the instrument and then amplified and recorded. The curve of torque changing with time is the vulcanization characteristic curve

Vulcanizator It has the same function as the mouse button on the computer panel. The software interface of the computer is very friendly and easy to use. Users can accurately measure scorch time, positive curing time, vulcanization index, maximum and minimum torque, etc. it is the most ideal equipment for rubber industry to control rubber quality, fast inspection and basic research of rubber

Function of vulcanizator : the manufacturer of rubber products can test the repeatability and stability of products with vulcanization apparatus, and design and test the rubber formula. The manufacturer can carry out on-site inspection on the production line to know whether the vulcanization characteristics of each batch or even every moment meet the product requirements. It is used to determine the vulcanization characteristics of unvulcanized rubber compound. A cure curve of torque and time is obtained by reciprocating oscillation of rubber in mold cavity and reaction torque (force) of mold cavity. The three factors of curing time, temperature and pressure are determined scientifically. They are the key to determine the final product quality, and the physical properties of compound can also be measured. Quality management of raw materials, processing process and finished products

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